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Features

Bentley’s dozen – Part two

2 years ago

Writer:

Dr Ulrich Eichhorn | Engineer

Date:

28 June 2024

In an elaborate concept selection process, it was decided that the first new generation of Bentleys under Volkswagen Group stewardship would exclusively get the group’s top engine: the W12. To make it even more special and to deliver the traditional Bentley wave of torque, a twin-turbo version would be developed specifically for it, which would remain exclusive to Bentley through its lifetime, save for some non-production one-offs.

A state-of-the-art manufacturing facility was installed in the Crewe factory initially for the Bentley W12 and over time also making all the W12s for the Audi A8 and Volkswagen Phaeton. In an historically somewhat bizarre twist of events, 12-cylinder production had come home to Crewe. For it is to be remembered that the Pyms Lane factory had originally been built just before World War Two to make the V12 Rolls-Royce Merlin engine that powered the Spitfires, Hurricanes and many other British and Allied fighter planes as well as twin-engine fighter bombers (the De Havilland Mosquito) and, of course, the mighty four-engine Lancaster bomber.

An oil painting of the first dogfight in the Battle of Britain between a Messerschmitt Bf109 and a Supermarine Spitfire used to hang in the entrance hall of the main building in Crewe. When Vickers, then the owner of Rolls-Royce & Bentley Motor Cars Ltd wisely decided to put the company up for sale and it emerged that all three big German car makers were among the interested parties, someone got worried that this might hurt the Germans’ feelings (as if we had any) and so the painting was duly hidden away. After Volkswagen had won the ‘Battle for Bentley’ we discovered the painting and insisted on it being shown again. Not just for its historic relevance, but also because the Messerschmitt was powered by a Daimler DB 601 V12 engine and it was always our goal to beat Mercedes in a fair fight…

Many a masterpiece has graced the Bentley reception

To play it safe we launched the Continental GT only in its coupé version with the Flying Spur saloon and the initially unplanned GTC convertible to follow later.

In parallel to the launch of the GT, we were of course already developing the Flying Spur – always the ‘Four-Door GT’ to us but officially ‘BY611’ before it received its human name. While testing a pair of them in a place where speeds were unrestricted for us and the temperatures usually high, we were standing in a layby filling in our mid-route and driver-change rating sheets, when a pair of south-German prototype sports cars flew by doing around 260km/h, near their top speed. We did the only honourable thing – all eight of us scrambled into our two cars and set off in hot pursuit.

Now the dynamics of the Flying Spur were such that in less than 40 seconds or two kilometres it was up to that speed, in which time the pair of sports cars would have travelled about three kilometres, not quite over the horizon. After that we gained on them at about one kilometre per minute, catching them around three minutes after they went by us, then overtaking them with a difference of speed of around 50km/h, as if they were parked in a city street and we were the traffic. To add to the effect of us being four-up while they were just two helmeted testers in each car, one of our rear seat passengers pretended to be reading a newspaper and the other talking on his mobile phone…

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"The Flying Spur as the longer car was aerodynamically slightly more efficient and even at Nardo we usually achieved 200mph+. A certain Andrew Frankel suggested we put this to the public test, so we met at Nardo and in spite of its curvature, he broke the 200mph barrier"

The Flying Spur was fittingly named – it was faster than a Continental GT

The Continental GT has always been rumoured to be a 200mph car although we officially only claimed 198mph. The Flying Spur as the longer car was aerodynamically slightly more efficient and even at Nardo we usually achieved 200mph+. A certain Andrew Frankel – then of Autocar – suggested we put this to the public test, so we met at Nardo and in spite of its curvature and usually unfavourable winds, he broke the 200mph barrier.

When the wind was blowing behind the car the GPS readout showed it doing 208mph, and the only reason it didn’t go even faster was that was the speed at which it hit the rev-limiter in top gear. We tried setting the cruise control for 207mph but, spoilsports that they were, Bentley had decided that 186mph (300km/h) was more than fast enough for this particular function and had set the upper parameter there – AF.

“Fuel consumption was usefully reduced by about eight per cent with that step. It may not be much of a factor in the buying decision for a £150,000 car, but our customers are often very car-minded, plus fuel range is a consideration”

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It was obvious from the W12’s performance in the hands of the customers and, of course, our own, that the engine had a lot more potential. So Brian Gush’s Powertrain team started a development programme also drawing on lessons learned from the Nardo 24-hour speed record engine. Working mainly on reducing friction and internal pumping losses, the power increased from 552bhp to 601bhp for the new Speed version; torque from 479lb ft to 553lb ft constant from 1800 to 5600rpm, this partly limited by the strength of the gearbox. The same modifications flowed into the mechanically identical 552bhp ‘standard’ version which then had to be de-tuned to keep it down to that power.

Fuel consumption was usefully reduced by about eight per cent with that step. It may not be much of a factor in the buying decision for a £150,000 car, but our customers are often very car-minded, plus fuel range is a consideration and many customers noticed that their new GT Speed used less fuel than the previous GT.

When the certification testing of the new engine was completed someone sent a chart of power, torque and efficiency (as brake-specific fuel consumption or BSFC) to Ferdinand Piëch, now Group Chairman, who always had a keen (and benevolent) eye on Bentley. To our great surprise we received that chart back from him with ‘Sehr gut!’ hand-written on it and signed – rare praise from the master.

 

Bentley’s dozen – Part two

By then the Continental family was by far the best-selling 12-cylinder car range in the world with around 9000 per year, well ahead of the V12s from Ferrari, BMW or Mercedes, let alone Aston Martin or Lamborghini, many of them more associated with 12-cylinders before that, when Bentley was mainly associated with our iconic pushrod V8.

After the very successful first- and second-generation Continentals GT, GTC and Flying Spur, a major change to the engine came for the third-generation model. With the change-over to the VW Group’s MSB platform, co-developed between Bentley and Porsche, the engine was moved backwards in the chassis over the front axle and the drive taken through the crankcase. At the same time dual (port plus direct) injection was introduced on the engine combined with a new dual-clutch transmission. All this required a major redesign, leading to a further increase in power and reduction in fuel consumption and all emissions.

With CO2 requirements becoming ever more stringent across the world, the era of 12-cylinder engines is drawing to a close. This process has been further facilitated by extremely successful downsizing while increasing power and torque, so that displacements of more than four litres are no longer required to deliver any level of performance one may sensibly use on the road, especially when boosted by a performance-oriented hybrid system.

Moreover, electric luxury and sporty cars may still be lacking in emotion for many drivers, but they clearly eliminate many of the development issues that we have traditionally had to solve: pick-up, noise, harsh shifts, vibrations etc. Meanwhile they offer dragster-style acceleration from rest of a kind a 12-cylinder engine had always been best at providing in the past. So there will be no shortage of performance or refinement with hybridised V8s or V6s and EVs, maybe only on emotion and the magic of that number ‘12’.

Bentley's W12 is a mechanical work of art

When the W12 is retired after 21 years in production, more than 100,000 examples will have been built, the vast majority in Crewe. This makes it the most successful 12-cylinder engine of the 21st century. In fact, only Jaguar’s V12, with around 162,000 produced according to the Jaguar Daimler Heritage Trust, was built in greater numbers. And only one other 12-cylinder engine of any kind, automotive or otherwise, surpasses the W12. Close to 150,000 Rolls-Royce Merlin aero engines were made out of wartime necessity in factories in America and Britain, one of those, of course, being in Crewe. The very factory where the W12 was built, no less, which surely makes Pyms Lane the 12-cylinder capital of the world.

At Bentley the W12 bows out with a final series and some special cars giving a glimpse to future models: the Bacalar and Batur, the latter with 740bhp.

Next month, the last W12 will be manufactured at its Crewe home. Rather fittingly, it’s not destined for a car – instead, it will be retained by Bentley and put on permanent display, alongside an original Merlin V12 from the factory’s early days. The perfect bookends of engine production in Crewe.

And in case you still want a new W12 Bentley: sorry – they all sold out long ago.

Once more, great thanks to all the Powertrain colleagues at Bentley Motors and the Volkswagen Group for their dedication, effort and achievements that made this great engine possible – Uli